Demand for Nutritional, Processed, and Sustainable Food Drives Global Expansion

United States of America [21-July-2025]   The global Food Extrusion Market is forecasted to grow from USD 78.39 billion in 2022 to USD 112.74 billion by 2030, registering a CAGR of 4.7%, according to a comprehensive study by The Insight Partners. A surge in demand for processed foods, evolving consumer lifestyles, and a rising focus on sustainability and nutrition are powering the industry’s expansion.

Driving Factors Behind the Growth

Food extrusion is a high-volume manufacturing process used to create uniform, shelf-stable products such as cereals, snacks, pasta, and plant-based proteins. With the increasing demand for fortified, gluten-free, and meat alternative products, extrusion has become a critical technology in food production.

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Key Market Trends

• Rising Demand for Plant-Based Alternatives: Textured vegetable protein (TVP) and soy-based products made through extrusion are key drivers in the growing vegan and vegetarian markets.
• Shift Toward Convenient Nutrition: Ready-to-eat and functional foods are gaining traction among time-strapped consumers.
• Sustainability in Production: Extrusion minimizes waste and water use, aligning with global sustainability goals.
• Product Innovation: Companies are using advanced extrusion systems to develop novel shapes, flavors, and fortified products.

Market Segmentation:

• By Product: Ready-to-eat snacks, breakfast cereals, bread, textured proteins
• By Process: Hot extrusion (dominant) and cold extrusion
• By Extruder Type: Single-screw and twin-screw extruders
• By Region: North America, Europe, Asia Pacific, Middle East & Africa, Latin America

Regional Insights

• Asia Pacific leads the global market with rising demand in China, India, and Southeast Asia, fueled by growing food processing investments.
• North America shows strong growth in health-focused and protein-rich snacks.
• Europe remains innovation-centric with a focus on clean-label and allergen-free product development.

Leading Market Players

Key companies shaping the food extrusion landscape include:

• Clextral
• Bühler AG
• GEA Group AG
• Baker Perkins Ltd.
• Flexicon Corporation
• Coperion GmbH (Legris Industries)
• Nestlé S.A.
• Triott Group

These companies are investing in cutting-edge extrusion machinery, automation, and R&D to expand their global footprint and product diversity.

Market Outlook

As the food industry transforms to meet rising global demand for healthy, sustainable, and convenient products, extrusion is emerging as a central processing technology. Strategic investments in smart manufacturing and ingredient innovation will continue to shape the future of food.

About The Insight Partners
The Insight Partners is a trusted industry research firm delivering data-driven insights and strategy recommendations across global markets including food & beverage, healthcare, and technology.

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