Introduction
Mortar powder is considered to be a significant material in construction. It plays the role of binder amongst brick, blocks, and stones, creating a strong, long-lasting, and reliable structure.
So if you are building a wall, laying tiles, or repairing joints, mortar makes the job easier with the correct strength and lasting performance.
Let us have a detailed understanding of how mortars, if rightly used, can add value to your construction.
What Is A Mortar Powder?
Mortar powder is nothing but a premix obtained by blending cement, sand, and special additives. Formulated for giving better bonding and uniform quality every time, comparatively better than the traditional site-mixed mortars.
It just requires mixing of water before use, and after you mix it becomes a smooth, workable paste that can hold the building units together tightly for years.
Many brands are offering ready-to-use mortars with highly advanced polymers for efficient flexibility, adhesion, and better water resistance.
One of the brands is Sakshi Chem Sciences Pvt Ltd, Nagpur, which is standing out for its advanced, perfectly engineered formulation. It is backed up by details research and quality assurance.
Promises excellent flexibility, bonding, and water resistance with extended service life.
Why Choose Mortar Powder?
Mortar powders save time and money as they reduce material wastage. As it is made in the factory, each bags carry consistent quality.
No more worrying about the mixing ratio of sand and cement, simply mix and apply.
You will receive the following benefits.
- High Bonding Strength-Gives a solid bond between surfaces.
- Consistent quality-You can same result every time.
- Reduced Cracks & Shrinkages-All due to advanced additives.
- Improved Durability helps resist moisture and bad weather.
Due to these benefits, it is an ideal choice for brick & block work, plastering, and fixing of tiles.
Step-by-Step Guide to Use Mortar Powder
Irrespective of the fact that mortar powders are simple to use but following the right steps is key to the best output.
1-Surface preparation
- Begin with proper cleaning of the surface.
- Surface should be free from dust, oil, loose particles & old mortar left over.
- In case of a dry surface, slight dampening is to be done before application.
- A dry and a little damp surface can offer great bonding and eradicate cracks.
2-Mixing the Mortar
- Mortar Powder should be taken in a clean mechanical mixer or container.
- Water should be added gradually, approximately. 18-22 % of the weight of powder.
- Mix thoroughly for 3-5 minutes unit you get a smooth, workable, lamp-free consistency.
- Too much water needs to be avoided as it leads to weakening of strength and shrinkage.
- It is advised to use mechanical mixers for large projects.
3-Application Process
- Once done with mixing, the mortar should be applied within 30-40 minutes for good workability.
- Trowel or suitable tools to be used for forming a uniform layer.
- Proper alignment of bricks or block laying is needed to remove air gaps.
- For plastering jobs, the application should be done from bottom to top for better levelling by using trowels.
- For fixing tiles, proper application and firm pressing of tiles is required.
- For work in small sections to control bonding & a smoother finish.
4-Curing Process
- One of the crucial steps is curing once the mortar powder is applied.
- Allowing the mortar to set for 24 hours before it gets exposed to heavy load and water.
- Slight mist curing should be done for 3 – 5 days for crack resistance and improved strength.
- Over-curing or quick drying should be avoided during hot weather. Balancing curing is essential for long-lasting performance.
Tips for Best Results
- Clean, potable water should be used for mixing.
- Remixing should be avoided once the mortar begins to set.
- It should be stored in a cool, dry place, away from moisture.
- Manufacturer instructions in terms of mixing ratio and working time need to be strictly followed.
- For enhancing strength & adhesion polymer polymer-modified motors should be used.
By sticking to the above simple tips, you can make a huge difference in your construction project's durability & finish.
Common Applications of Mortar Powder
- Mortar powder is valued for its versatility and can be used in multiple applications.
- Block & Brick Masonry
- Tile work & flooring.
- Maintenance and repair.
- Decorative finishes & stone masonry.
- Exterior and interior plastering
Due to the uniformity in strength and smoother finish, it is best suited for residential and commercial constructions.
Conclusion
Mortar powders have made the construction job easier. It has eradicated guesswork, saved time, and promised stronger bonding in every use.
With the right mixing ratios, proper curing, you can get excellent & lasting results. Always choose high-quality mortar for pampering walls, plaster, or tile jobs for a cleaner, finer, and reliable finish.